A mil spec cable assembly is one that has been manufactured according to military standards. These assemblies are lightweight, rugged, and durable, among other things. The materials used to manufacture military cable assemblies are also of the highest quality. These materials lower vibrations within an application, are more durable, and perform in accordance with military standards. However, not all applications require such specialized cable assemblies. Mil-spec wires can be a bit on the expensive side when compared to other normally used cable assemblies. Hence, it is important to identify your needs to understand if the extra cost is really worth it.
5 Factors to Help You Determine Your Mil Spec Cable Assembly Requirements
If you answer yes to any of the below questions, then you will benefit from mil-spec assemblies. Otherwise, you can opt for normal cable assemblies.
1. Your Application is Critical
The application in which the military cable assemblies are used is the heart of your entire process. If this application fails, it will result in heavy losses for your organization. If this is the case, you can consider incorporating mil-spec wires specifically for some parts of the application.
2. The Application or Environment is Harsh
Mil spec wires are designed to withstand harsh environmental conditions. They function across a wide temperature and pressure range, are corrosion and abrasion resistant, and can function across a wide voltage range. In short, they provide long-lasting service through demanding situations.
3. Possibility of Vibrations
Military applications are almost always in a constant state of motion and vibration. They have to traverse tough terrain and generally trying conditions. The wires built for these applications are able to function smoothly in high vibration environments. Therefore, if your application will be experiencing vibrations that are high in intensity or frequency, opting for mil spec cable assemblies is a good idea.
4. Possibility of EMI/RFI Radiations
All military grade cable assemblies are covered with EMI/RFI shielding materials. If your application will be exposed to these radiations, look for mil-spec wires or customized cables with the right shielding materials.
5. A Higher Authority Mandates You to Use Mil-Spec
Some applications are used in certain applications where a local, federal, or external body demands the use of mil-spec products. This can be done to ensure additional safety or product reliability. In such situations when it is mandatory to use military grade product, mil-spec cable assemblies need to be integrated without question.
Military cable assemblies are used in various rugged applications, which need to adhere to certain guidelines that are in line with those dictated for military applications. If you are confused about the wires and cable assemblies to be used, consult your cable assembly manufacturer. He will be able to guide you on picking up the most suitable cable assemblies for your application. If you can’t find the right match, you can even consider opting for customized cable assemblies to suit your application.