Connecting electrical components in industrial and commercial settings requires special wiring solutions. Cable assemblies and wire harnesses are two of the most popular electrical wiring options available, but what’s the difference between them? In this blog post, we’ll discuss the distinctions between cable assemblies and wire harnesses, including their design features and applications, so that…
What are cable assemblies?
Do you understand what a cable assembly is and how it works? Whether you’re in the process of designing a new electrical system or simply curious of its features, having an understanding of its uses can make completing your project simpler. With so many cable assemblies available, finding which is suitable for your particular needs…
The Importance of Premium Medical Cables in Healthcare Machines & Devices
Carr Manufacturing Company, Inc. (CMC) was founded in 2006 to provide original equipment manufacturers with a domestic facility for their custom manufacturing and assembly needs. We treat each customer as an individual, tailoring our services specifically to their needs, including those in fields requiring medical cables. We serve a broad client base across a myriad…
5 Steps to Wire Crimping
In this post, we shall discuss the actual wire crimping process. Crimping can be done right with the proper materials and tools, and a clear step-by-step procedure. We will provide information to all these factors in this post. Tools and Materials Before starting any crimping work, ensure that you have all the tools and materials…
A Look at the Various Testing Procedures Used by Cable Assembly Manufacturers
The manufacturing of cable assemblies and wire harnesses involves a variety of processes to ensure the final product’s strength, function, and performance. One of the critical processes is cable assembly testing. The goal of this testing process is to ensure that the product will meet or even exceed the application and industrial specifications. But what…
Three Degrees of Separation between a Stranded and Solid Cable
When selecting an electrical cable for the project, various important factors need to be considered such as the type of application, load bearing capacity, etc. Beyond these primary considerations, the wiring expert should understand the difference between a stranded and solid cable, and their contribution to the project. A solid cable features a single thick…
4 Key Attributes of an Overmolded Cable Assembly
An overmolded cable assembly combines the connector and cable in a single design. A molten material is introduced into a mold cavity, which assumes its form on cooling. The color of the molten material can be matched to the color of equipment or cable jack being used. The types of material used for overmolding are…
The Importance of Shielding in Cable Assemblies
Cable assemblies are utilized in a variety of industrial applications, which can exhibit electrical noise. Electrical noise can lead to Electromagnetic Interference (EMI) in cable assemblies. When a cable assembly receives or generates electromagnetic interference, it can cause poor signal quality and loss of data. It can also disrupt the function of electronic equipment and…
Understanding MIL-Spec for Military Cable Assemblies
If you are designing products for military purposes, then you will need to use MIL-Spec cable assemblies. However, it is not just simply about using these types of cables. You have to use wires and cables with exact specifications according to the product and the application’s requirement. Choose wrong, and the product may not function…
Overmolded Cable Assemblies Offer Reliable Performance and Long Life
An overmolded cable assembly is a type of cable assembly, which is seamlessly constructed to combine the cable and the connector into a single cable assembly. The process of overmolding a cable involves injecting molding. It utilizes a molten material that is injected into a mold cavity. This molten material conforms to the contour of…