Carr Manufacturing Company can produce unique cable assemblies tailored to support your complex projects, regardless of the type of wire jacket you require. We’ve served the automotive, aerospace, and medical sectors since 2005. To learn more about our services, contact us today!
Why choose our industrial cable assemblies
Here is why choosing our cable assemblies is ideal for industrial use:
- Our cable assemblies offer wire protection against extreme temperatures or friction between each other. It keeps all products safe and perfect for outdoor use in extreme conditions and with high heat, dust, and moisture resistance. It also prevents friction and corrosion.
- Since they are suitable for extreme environmental conditions or temperature changes, these are utilized in various heavy industries, such as medical, military, aerospace, and construction. The cable assembly protects areas such as wires and cables from the electric flow.
- With our cable assemblies and custom wire harnesses, we support mining and network equipment with a high level of quality. As part of our manufacturing and testing process, our designers ensure that our products are compatible with custom requirements. You can rely on our industrial cable assemblies not only to provide support to your products but also to enhance their performance as well.
Our Cable Assemblies Jacketing Options
Cable jackets are essential to cable assemblies since they protect delicate wires and cables from damage. Several high-quality jacketing options are available, including PVC, polyurethane, silicone, polyolefin, Teflon, and TPE Jackets. They serve many purposes, such as preventing wire damage, deterring pests and animals, and protecting against abrasion.
Here are a few things you need to know about cable assemblies jacketing options:
It is the most common type of material used for cable jackets. It is durable and has good resistance to heat and chemicals. PVC is also relatively inexpensive, which makes it an attractive option for many cable assemblies and wire harness manufacturers.
Polyurethane is another popular choice for cable jackets. It is more flexible than PVC and offers better abrasion resistance. Polyurethane is also more expensive than PVC, but it can be worth the extra cost for applications where flexibility and durability are essential.
It is the most expensive material for cable jackets, but it has many advantages over other materials. Silicone is highly flexible and has a very high-temperature resistance. It is also resistant to chemicals and moisture, making it a choice for applications where the wire harness may be exposed to harsh conditions.
Polyolefin is a plastic material similar to PVC in terms of cost and durability. It is not as flexible as silicone or polyurethane but offers good heat and chemical resistance.
High-end cable jackets often use fluoropolymer. It has excellent resistance to heat, chemicals, and moisture. Teflon is also very flexible and has a low friction surface, making it ideal for applications where the wire harness will move around a lot.
These are made from thermoplastic elastomers, flexible and durable plastic. TPE jackets offer good resistance to heat and chemicals and are also very flexible.
Choosing the right cable jacket is critical for ensuring that a wire harness works effectively. Cost, durability, flexibility, and resilience to heat and chemicals are all aspects to consider. Choosing a material that will fulfill the application’s unique requirements is critical.
Our Connector Options for Cable Assemblies
Connector options for cable assemblies are essential when designing or specifying a system. Here is a brief overview of some of the most common connector types we have:
- Industrial Ethernet: These connectors are designed for harsh environments and can withstand high temperatures, vibration, and dust. Industries, such as factory automation or process control, use them.
- Circular: Circular connectors are commonly used in audio and video applications. They provide a secure connection and good electrical conductivity.
- Pin and socket: Pin and socket connectors are typically used in telecommunications applications. They offer a reliable connection but can be challenging to assemble.
- Other Types: Other types of connectors include: D-sub, fiber optic, and RF.
Custom Industrial Cable Assemblies
Ruggedly Built Custom Industrial Cable Assemblies
Carr Manufacturing Company, Inc. has the capabilities of providing quality custom industrial cable assembly for industrial equipment OEMs. We provide custom solutions that support your unique offerings. Our custom cable assemblies can be designed to support challenging projects like automated robotics and yield enhancement equipment. Our products are manufactured to be used in all kinds of environments. Be it high temperature, rugged, high vibrations, moisture-induced environment, CMC offers you reliable solutions. We employ our expertise to provide you with innovative solutions, prototypes, and final manufactured products in one seamless process.
NAFTA and ‘Made in USA’ Cable Assembly
You can take advantage of our industrial cable manufacturing services via our plants located at Foothill Ranch, California and Mexico. These two facilities combined provide quality NAFTA compliant products at affordable outsourced rates. The Mexico plant offers a cost advantage, and can be utilized for mid-to-high production runs, and labor-intensive operations. On the other hand, California is ideal for designing and prototyping.
Design Options for Industrial Cable Assemblies
Specifically targeted towards enhancing the performance of cables and applications, the wires are manufactured using industry-specific material. We fabricate our cable assemblies with the following features to improve reliability.
- Several high quality jacketing options:
- TPE Jackets
- Polyurethane Jackets
- Variety of connector options:
- Industrial Ethernet
- Pin and socket
- Many more
- Specialty tapes are used to reduce friction in application
- Ability to weather extreme temperatures, fire, moisture, vibrations, fungus, etc.
It can be used for a variety of functions like temperature measurement, pressure control, etc. CMC provides quality custom wire harness and cable assemblies that support demanding products like mining and network equipment. Our designers follow a rigorous manufacturing and testing process to ensure 100% compatibility of our products with your requirements. Our industrial cable assemblies are designed to not only support, but also enhance the performance of your products.
We have been providing custom solutions specifically for industrial applications for over nine years. We harness our cumulative experience to provide our clients with effective and reliable solutions even for the most complex designs.
With dedicated service and innovative products, we ensure complete customer satisfaction. Our products and services are accessible from multiple production facilities located in North America. To order standard or customized products for your application, please feel free to contact us at +1-949-716-1840 or click here for more contact information.
Visit our Project Gallery to view our accomplishments including various standard and custom designed products.
Take Your Projects to the Next Level
Carr Manufacturing Company is your go-to source for industrial cable assemblies. Our team of experts is here to help you find the perfect product for your industry. Our years of experience ensure you’ll get a quality product that meets your expectations, from quality custom cable assemblies to wire harness production. Contact us today to learn more about our products.