Carr Manufacturing Company produces fully custom industrial cable assemblies built strictly to customer specifications. Every assembly is manufactured according to your drawings, material callouts, and performance requirements. Since 2005, we have supported OEMs across the automotive, aerospace, medical, industrial, and defense markets with reliable build-to-print cable and harness solutions.
If you have a defined specification and need a manufacturing partner that executes it accurately and consistently, Carr Manufacturing Company is ready to support your project. Contact us today to discuss your requirements.
Why choose our industrial cable assemblies
Industrial environments demand consistency, durability, and strict adherence to specifications. Our cable assemblies are manufactured to meet the mechanical, electrical, and environmental requirements defined by our customers.
- Built to withstand harsh operating conditions such as extreme temperatures, abrasion, moisture, dust, and vibration—based entirely on customer-defined materials and construction methods
- Suitable for use in demanding industries including aerospace, medical equipment, military systems, construction equipment, mining, and industrial automation
- Manufactured to protect conductors and terminations while maintaining electrical integrity per customer requirements
- Produced under controlled manufacturing and inspection processes to ensure repeatability, accuracy, and compliance
Every industrial cable assembly we manufacture is produced exactly as specified—no substitutions, no redesigns, and no assumptions.
Our Cable Assemblies Jacketing Options
Cable jackets are essential to cable assemblies because they protect internal wires and conductors from damage. A variety of jacketing materials are commonly used across industrial cable assemblies, including PVC, polyurethane, silicone, polyolefin, Teflon, and TPE jackets. These materials serve multiple functions, such as protecting against abrasion, minimizing wire damage, and providing resistance to environmental exposure.
Below is an overview of commonly used cable assembly jacketing materials:
PVC
PVC is one of the most widely used materials for cable jackets. It offers durability along with resistance to heat and chemicals. Its cost-effectiveness makes it a common choice across many industrial cable and wire harness applications.
POLYURETHANE
Polyurethane jackets provide greater flexibility than PVC and offer improved abrasion resistance. This material is often used in applications where repeated movement or mechanical wear is a factor.
SILICONE
Silicone jackets are known for high flexibility and excellent temperature resistance. They also perform well in environments with exposure to chemicals or moisture, making them suitable for harsh operating conditions.
POLYOLEFIN
Polyolefin is similar to PVC in terms of cost and durability. While not as flexible as silicone or polyurethane, it provides solid resistance to heat and chemicals and is used in a range of industrial applications.
TEFLON
Fluoropolymer jackets offer exceptional resistance to heat, chemicals, and moisture. Their low-friction surface and flexibility make them suitable for applications involving movement or tight routing.
TPE JACKETS
Thermoplastic elastomer (TPE) jackets combine flexibility with durability. They provide good resistance to heat and chemicals and are commonly used where both mechanical strength and flexibility are required.
Selecting a cable jacket depends on the requirements defined for the application, including environmental exposure, mechanical demands, and performance specifications. Material selection is typically determined by the system design and applicable standards.
Our Connector Options for Cable Assemblies
Connector options for cable assemblies are essential when designing for manufacturability or specifying a system. Here is a brief overview of some of the most common connector types we have:
- Industrial Ethernet: These connectors are designed for manufacturability for harsh environments and can withstand high temperatures, vibration, and dust. Industries, such as factory automation or process control, use them.
- Circular: Circular connectors are commonly used in audio and video applications. They provide a secure connection and good electrical conductivity.
- Pin and socket: Pin and socket connectors are typically used in telecommunications applications. They offer a reliable connection but can be challenging to assemble.
- Other Types: Other types of connectors include: D-sub, fiber optic, and RF.
Custom Industrial Cable Assemblies
Ruggedly Built Custom Industrial Cable Assemblies
Carr Manufacturing Company, Inc. has the capabilities of providing quality custom industrial cable assemblies for industrial equipment OEMs. We provide custom solutions that support your unique offerings. Our custom cable assemblies are manufactured to support challenging projects like automated robotics, box build assembly, and yield enhancement equipment. Our products are customized to be used in all kinds of environments. Be it high temperature, rugged, high vibrations, or a moisture-induced environment, CMC offers you reliable solutions. We employ our expertise to provide you with innovative solutions, prototypes, and final manufactured products in one seamless process.
USMCA and ‘Made in USA’ Cable Assembly
You can take advantage of our industrial cable manufacturing services via our plants located at Foothill Ranch, California and Mexico. These two facilities combined provide quality USMCA compliant products at affordable outsourced rates. The Mexico plant offers a cost advantage, and can be utilized for mid-to-high production runs, and labor-intensive operations. On the other hand, California is ideal for designing for manufacturability and prototyping.
Options for Industrial Cable Assemblies
Specifically targeted towards enhancing the performance of cables and applications, the wires are manufactured using industry-specific material. We fabricate our cable assemblies with the following features to improve reliability.
- Several high-quality jacketing options:
- TPE Jackets
- Polyurethane Jackets
- Variety of connector options:
- Industrial Ethernet
- Circular
- Pin and socket
- Many more
- Specialty tapes are used to reduce friction in application
- Ability to weather extreme temperatures, fire, moisture, vibrations, fungus, etc.
One-of-a-Kind Solutions
It can be used for a variety of functions like temperature measurement, pressure control, etc. CMC provides quality custom wire harness and cable harness manufacturing that supports demanding products like mining and network equipment. Our production process follows a rigorous manufacturing and testing process to ensure 100% compatibility of our products with your requirements. Our industrial cable assemblies are manufactured to not only support, but also enhance the performance of your products.
We have been providing custom solutions specifically for industrial applications for over twenty years. We harness our cumulative experience to provide our clients with effective and reliable solutions even for the most complex designs for manufacturability.
With dedicated service and innovative products, we ensure complete customer satisfaction. Our products and services are accessible from multiple production facilities located in North America. To order standard or customized products for your application, please feel free to contact us at +1-949-716-1840 or click here for more contact information.
Visit our Project Gallery to view our accomplishments, including various standard and custom designed for manufacturability products.
Take Your Projects to the Next Level
Carr Manufacturing Company is your go-to source for industrial cable assemblies. Our team of experts is here to help you find the perfect product for your industry. Our years of experience ensure you’ll get a quality product that meets your expectations, from quality custom cable assemblies to cable harness manufacturing and box build assembly. Contact us today to learn more about our products.