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Factors to Keep in Mind When Designing & Ordering Custom Cable Assemblies

December 7, 2015

Factors to Keep in Mind When Designing & Ordering Custom Cable Assemblies

Cable assemblies comprise the most important part of any electronic application. Hence, it is important to choose the right cable assembly. When designing or buying custom cable assemblies, it is essential that all possible scenarios and working conditions be thought of prior to placing an order. This will allow you to choose a cable assembly that is the perfect fit and works at maximum efficiency.

Placing the Right Order

The following factors should be taken into consideration when placing an order:

  1. The design of the device should be able to accommodate the cable assembly. Hence, space considerations are the primary factors to deciding on the type of cable assembly to be customized.
  2. The power and the signal required in the machine have to be decided on as well. These are two different factors that should be considered to ensure that the machine functions in accordance with user requirements.
  3. The environment of the application makes a difference to the exterior of the assembly as well as the configuration. Dust, moisture, heat, and pressure are some of the factors to be considered. In terms of the environment, the application and nature of the work has to be considered as well. For example, if the application is going to be in perpetual motion and experiencing vibrations, provisions will have to be made accordingly.
  4. Shielding of cables should also be made available in accordance with the strength of the FR signals, and AC and DC power. You must consider the amplitude of the above mentioned factors in both power as well as signal cables and wires.

Having a clear picture of your requirements before approaching a custom cable assembly manufacturer will allow you to get the product that is closest to your actual need. If it is not decided beforehand, it could lead to confusion, or worse, placement of the wrong order. Once you have decided on your requirement, your service provider will be able to provide suggestions that will help in improving the overall product.

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