As a customer searching for custom cable assemblies and wire harness, you are probably going through websites of various manufacturers and services providers. When you look at their accreditations, you may find two terms in the list – UL Listed, and UL Recognized. Generally, customers assume that these terms are interchangeable. However, this is far…
Three Degrees of Separation between a Stranded and Solid Cable
When selecting an electrical cable for the project, various important factors need to be considered such as the type of application, load bearing capacity, etc. Beyond these primary considerations, the wiring expert should understand the difference between a stranded and solid cable, and their contribution to the project. A solid cable features a single thick…
4 Key Attributes of an Overmolded Cable Assembly
An overmolded cable assembly combines the connector and cable in a single design. A molten material is introduced into a mold cavity, which assumes its form on cooling. The color of the molten material can be matched to the color of equipment or cable jack being used. The types of material used for overmolding are…
The Importance of Shielding in Cable Assemblies
Cable assemblies are utilized in a variety of industrial applications, which can exhibit electrical noise. Electrical noise can lead to Electromagnetic Interference (EMI) in cable assemblies. When a cable assembly receives or generates electromagnetic interference, it can cause poor signal quality and loss of data. It can also disrupt the function of electronic equipment and…
Understanding MIL-Spec for Military Cable Assemblies
If you are designing products for military purposes, then you will need to use MIL-Spec cable assemblies. However, it is not just simply about using these types of cables. You have to use wires and cables with exact specifications according to the product and the application’s requirement. Choose wrong, and the product may not function…
Overmolded Cable Assemblies Offer Reliable Performance and Long Life
An overmolded cable assembly is a type of cable assembly, which is seamlessly constructed to combine the cable and the connector into a single cable assembly. The process of overmolding a cable involves injecting molding. It utilizes a molten material that is injected into a mold cavity. This molten material conforms to the contour of…
Electrical Requirements to Consider When Choosing a Wire or Cable
There are several factors to consider when choosing an electrical wire or cable. However, the most important factors to take into account are the electrical requirements of your application. Selecting an Appropriate Wire or Cable Mentioned below are the electrical requirements to consider when selecting an appropriate wire or cable. Current Carrying Capacity: This term…
What are the Types of Cable Shielding Commonly Used?
The growing complexity of modern electronic and electrical systems, along with the ever increasing distance signals are required to travel, have increased the electrical interference in cables. In order to diminish the effects of signal interference in cables appropriate shielding is vital. Types of Signal Interferences The primary function or the shielding is to limit…
Quality Harness and Cable Assembly for Demanding Industrial Applications
Cable harnesses and assemblies support a wide range of applications and industries. These assemblies and harnesses can be custom designed and manufactured, to meet the unique demands of each application. This has allowed researchers and collaborators to produce cable assemblies for the most demanding industrial systems and processes such as automation control and drive systems….
What Causes Intermittent Failure in Cable Assemblies?
In the earlier blog post, we explored the testing processes for intermittent failure. The two main types of test equipment discussed were PC-based and those operated via microprocessors. In this post, we will explore the causes for intermittent failure. Contact-to-Contact Failure The following contact-to-contact failures can be seen in cable assemblies: When tin or lead…