The importance of cabling systems in industrial organizations has grown over the years. In 2015, a market research report by IBISWorld stated that there are over 300 wire and cable manufacturers across America. These companies employ over 27,000 people, and earn an industry revenue of $416bn. Needless to say, the number of cabling systems being…
Automating the Wire Harness Assembly Process
Towards the end of the 20th century, most wire harnessing processes, including insertion of wires into the connectors and bundling of wires, were done manually. Due to the lack of wire harness assembly automation, the manufacturing process took longer than other cable assemblies. Depending on the complexity of the wire harness, production time spanned from…
The Benefits of Electro-mechanical Assembly Manufacturing
Electro-mechanical assembly manufacturing is a subdivision of Electronic Manufacturing Services (EMS). These are designed to support all stages of turnkey manufacturing, from prototyping to production. As a leading electro-mechanical assembly manufacturer, Carr Mfg. Company has the capabilities to produce a variety of assemblies. These include box-builds, daughter cards, custom cable assemblies, printed circuit boards, and…
Over Molded Cable Assemblies for Supporting Extreme Applications
Continual advances in technology have led to the design and manufacturing of powerful and durable electrical equipment. These are being used in extreme applications with rough terrains and harsh weather. Examples of such industries include agriculture, aerospace, and oil and gas. Custom cables are required to support the performance of electrical equipment when they are…
An Overview of Cable Assembly Testing
Cable assembly testing is a detailed process, where the product is put through various tests to check whether it meets or exceeds the application’s requirements and specifications. In this post, we shall take a look at some common cable testing processes. Types of Cable Assembly Testing Cable assemblies can be designed to meet either the…
4 Tips to Cut Costs in the Cable Assembly Process
Custom cable assemblies are an important factor to consider in most industrial projects. Designing a custom cable assembly is a time consuming process. This can have a huge impact on the finances of the project. While quality is always the first priority, there are some ways in which the expenses of the design and manufacturing…
Understanding the Benefits of RoHS Compliance
In cable assembly manufacturing, one of the most important certifications is RoHS. While most understand that it is a manufacturing certification, many customers do not know the details and benefits of RoHS compliance. To pass on the information, we are providing this blog. What is RoHS? RoHS is a European Union (EU) directive, which was…
An Overview of Insulating Materials Supporting Industrial Cable Assemblies
Industrial cable assemblies are ought to operate under high stress conditions, containing elevated temperatures, dust, moisture content, harsh chemicals and solvents. To withstand all these unfavorable industrial conditions, individual cables must be insulated in an assembly. A good insulation not only protects cable assemblies from the harshest environments, but also enhances their service life. This…
Why Custom Power Cords are Important
If you look around your home or office, you will realize that every electronic appliance has a different power cord. Why is the power cord so important? Why should it be given so much attention? Let’s find out. The Benefits of using Power Cords Customers may not realize it, but using custom power cords can…
Why is it Beneficial to Get an ISO Certification?
In the cable manufacturing business, accreditations have become an important part of ensuring product quality and marketing one’s business. As more companies are emerging in the cable manufacturing industry, it makes sense to set oneself apart with accreditations. Benefits you can gain from ISO 9001 Certification While many companies may not be certain, applying for…