Cable assembly testing is a detailed process, where the product is put through various tests to check whether it meets or exceeds the application’s requirements and specifications. In this post, we shall take a look at some common cable testing processes. Types of Cable Assembly Testing Cable assemblies can be designed for manufacturability to meet…
4 Tips to Cut Costs in the Cable Assembly Process
Custom cable assemblies are an important factor to consider in most industrial projects. Designing for manufacturability a custom cable assembly is a time consuming process. This can have a huge impact on the finances of the project. While quality is always the first priority, there are some ways in which the expenses of the design…
An Overview of Insulating Materials Supporting Industrial Cable Assemblies
Industrial cable assemblies are ought to operate under high stress conditions, containing elevated temperatures, dust, moisture content, harsh chemicals and solvents. To withstand all these unfavorable industrial conditions, individual cables must be insulated in an assembly. A good insulation not only protects cable assemblies from the harshest environments, but also enhances their service life. This…
Best Practices for Wires and Cable Assemblies
A cable assembly is the lifeline of any electrical system. Even if one cable fails, it will result in costly system downtime. Cable failure is a problem that most industrial organizations face at some point. There has to be a solution to ensure that all electrical processes are running smoothly, and the workflow is maintained….
Testing Your Cable Assembly for Intermittents
Intermittent problems are the most troubling issues that affect the performance of cable assemblies. Most of the cable assembly users simply buy cable harnesses and use in applications without even ensuring that they are electrically tested. Cable assemblies, like any other components are prone to manufacturing defects, which in turn lead to intermittent shorts and…
3 Product and Service Offerings for Waterproof Cable Assemblies
Water and moisture is among the greatest foes of cable assemblies. The component of an assembly can suffer from corrosion and mildew damage if exposed excessive amounts of moisture or water. When moisture gets trapped inside a connector, it cause the shields and insulation to corrode. Even if there is no physical damage, moisture can…
Cable Assembly Marking Importance and Methods Used
Cable assemblies are marked with company logos, brand names, serial numbers, date codes, or bar codes for several reasons. The labeling enables easy identification and fast product traceability. The aforementioned information can be created anywhere in individual cables of the assembly, for example, at the beginning, at the end or middle as per customers’ requirements….
Factors to Keep in Mind When Designing & Ordering Custom Cable Assemblies
Cable assemblies comprise the most important part of any electronic application. Hence, it is important to choose the right cable assembly. When designing or buying custom cable assemblies, it is essential that all possible scenarios and working conditions be thought of prior to placing an order. This will allow you to choose a cable assembly…
Custom Cable Harness for the Automotive Industry
Cable harnesses are the critical component in all modern vehicles. They are manufactured in various forms for use in passenger cars, commercial vehicles, two wheelers, hybrid and electric vehicles, recreational vehicles (RVs), multi utility vehicles, and off road vehicles. They are crucial for assembling power windows, power door locks, circuit breakers for headlights, back up…
Understanding the Differences between Cables Assemblies and Cable Harnesses
When sourcing or purchasing electronic components, the cable harness and cable assembly are used quite often. So much so, many users believe that these terms mean the same thing. However, this is far from true. There are distinct differences between these two products. Differentiating between Cable Harnesses and Assemblies A simple explanation of both these…